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Senior Cryogenics Process Engineer

Job ID 2149 Date posted 06/24/2020

Brookhaven National Laboratory (www.bnl.gov) delivers discovery science and transformative technology to power and secure the nation’s future. Brookhaven Lab is a multidisciplinary laboratory with seven Nobel Prize-winning discoveries, 37 R&D 100 Awards, and more than 70 years of pioneering research. The Lab is primarily supported by the U.S. Department;of Energy’s (DOE) Office of Science. Brookhaven Science Associates (BSA) operates and manages the Laboratory for DOE. BSA is a partnership between Battelle and The Research Foundation for the State University of New York on behalf of Stony Brook University.

Organizational Overview

The mission of the Collider-Accelerator Department (C-AD) is to operate, maintain, improve, and upgrade the suite of electron, proton, and heavy ion accelerators used to carry out a program of accelerator-based experiments at Brookhaven National Laboratory (BNL). To support this program, the C-AD must design, fabricate, assemble, test, install, and operate unique research equipment to generate, transport, transfer, accelerate, focus, track, collide, and absorb high intensity particle beams up to energies of 250 GeV.  This includes a combination of custom designed and built parts and vendor produced components developed by a collaboration of the C-AD scientific, engineering, and technical staff. The C-AD supports an international user community of over 1,500 scientists. The C-AD performs all these functions in an environmentally-responsible and safe manner, under a rigorous conduct of operations approach.

Position Description

The Collider Accelerator Department has an opening for an experienced Cryogenic Process Engineer (Mechanical Engineer II) to lead and/or assist in engineering and procurement of cryogenic equipment for cooling superconducting devices.

Essential Duties and Responsibilities:

  • Leading individual engineering projects and developing project plans including schedules, needed resources, and budgets
  • Working independently, interacting with and reporting to senior engineering and scientific staff for assignments, mentorship, and support
  • Conducting overall system level engineering, defining equipment requirements, preparing equipment purchase specifications and drawing packages, following lab safety standards and national safety and equipment codes
  • Oversight of junior engineers during the engineering and design of cryogenic components, and developing designs of cryogenic components inside cryostats, of vacuum jacketed cryogenic piping system and warm piping systems between equipment and piping supports
  • Collaborating with technical staff on the mechanical interfaces and cryogenic requirements during the design of Superconducting RF cavity and superconducting magnet cryo-modules
  • Developing purchase specifications, interfacing and following up with vendor/fabricator during vendor manufacturing, travel for design meetings and witness tests
  • Presenting the engineering and design in design reviews with technical staff
  • Coordination of a variety of technical staff for fabrication, assembly, testing and installation of equipment in the C-AD shops and facilities
  • Reviewing and supervising junior engineers in writing work planning procedures, hazard analyses, safety reviews, supervise technicians during assembly, installation, and commissioning of equipment

Position Requirements

  • Bachelor’s degree in Mechanical or Chemical Engineering or related discipline
  • Minimum seven (7) years of progressively responsible experience in the engineering and or operation of cryogenic system, helium plant or other plant process equipment and component systems
  • Experience with plant/system process simulation and use of cryogenic thermodynamic and transport properties database such as HePak, Gaspak, Refprop, Aspen HYSYS or other plant process simulation software
  • Excellent written and oral skills and proficient with MS Office (Strong Excel)

Preferred Knowledge, Skills, and Abilities:

  • An MS degree or higher in Mechanical or Chemical Engineering or a closely related field
  • Process experience in cryogenic plants or with other refrigeration cycles is greatly desired
  • Ability to positively interact and support contractors, vendors, and procurement professionals
  • Familiarity with ASME BPVC VIII and ASME B31.3 Piping Code, and CGA standards
  • Familiarity with NFPA and OSHA requirements
  • Familiarity with ASME/ASCE standards, building codes, NFPA and OSHA requirements
  • Project development and management skills, proficient with MS Project
  • Professional Engineering license

Environmental, Health & Safety Requirements:

  • Individual may be required to climb ladders and/or work in Confined Spaces
  • Individual may be required to work in Oxygen Deficiency Hazard area
  • Individual may be required to work in High Noise environment
  • Individual may be required to work in Static Magnetic fields area greater than 5 Gauss
  • Individual will be required to become a qualified Radiation Worker and may be required to work in Radiation areas
  • Individual may be required to occasionally work off-hours, nights or weekends to support critical projects
  • Individual may be required to travel to attend vendor meetings, project reviews, and conferences, and training

Miscellaneous:

  • The selected candidate will be placed at the appropriate professional level dependent upon depth and breadth of meaningful knowledge and skills, as well as years of relevant experience

At Brookhaven National Laboratory we believe that a comprehensive employee benefits program is an important and meaningful part of the compensation employees receive. Our benefits program includes, but is not limited to:

  • Medical Plans
  • Dental Plans
  • Vacation
  • Holidays
  • Life Insurance
  • 401(k) Plan
  • Retirement Plan
  • Paid Parental Leave
  • Swimming Pool, Weight Room, Tennis Courts, and many other employee perks and benefits

Brookhaven National Laboratory (BNL) is an equal opportunity employer that values inclusion and diversity at our Lab.We are committed to ensuring that all qualified applicants receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, status as a veteran, disability or any other federal, state or local protected class.

BNL takes affirmative action in support of its policy and to advance in employment individuals who are minorities, women, protected veterans, and individuals with disabilities.We ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment.Please contact us to request accommodation.

*VEVRAA Federal Contractor

Brookhaven employees are subject to restrictions related to participation in Foreign Government Talent Recruitment Programs, as defined and detailed in United States Department of Energy Order 486.1. You will be asked to disclose any such participation at the time of hire for review by Brookhaven. The full text of the Order may be found at: https://www.directives.doe.gov/directives-documents/400-series/0486-1-border/@@images/file

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