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Mechanical Engineers (experienced, multiple levels)

Job ID 3403 Date posted 09/20/2022

Brookhaven National Laboratory (www.bnl.gov) delivers discovery science and transformative technology to power and secure the nation’s future. Brookhaven Lab is a multidisciplinary laboratory with seven Nobel Prize-winning discoveries, 37 R&D 100 Awards, and more than 70 years of pioneering research. The Lab is primarily supported by the U.S. Department of Energy’s (DOE) Office of Science. Brookhaven Science Associates (BSA) operates and manages the Laboratory for DOE. BSA is a partnership between Battelle and The Research Foundation for the State University of New York on behalf of Stony Brook University. BSA salutes our veterans and active military members with careers that leverage the skills and unique experience they gained while serving our country. Our organization fully supports service members transitioning from active duty to civilian life and pledge’s our commitment to actively hire veterans of the U.S. Armed Forces. Military personnel who have been formally trained or have relevant experience obtained while in service may meet educational requirements and are encouraged to apply for job opportunities at BSA.

Organizational Overview

Brookhaven National Laboratory was recently chosen as the building site for the Electron-Ion Collider (EIC), a one-of-a-kind nuclear physics research facility.  The EIC will be a discovery machine for unlocking the secrets of the “glue” that binds the building blocks of visible matter in the universe. The machine design is based on the existing and highly optimized RHIC Ion-Ion collider.   It will consist of two intersecting accelerators, one producing an intense beam of electrons, the other a beam of protons or heavier atomic nuclei which are steered into collisions.  Beyond sparking scientific discoveries in a new frontier of fundamental physics, the Electron-Ion Collider will trigger technological breakthroughs that have broad-ranging impact on human health and national challenges.

Position Description

BNL has immediate openings for experienced Mechanical Engineers to join the efforts to design and build BNL’s new Electron-Ion Collider.  In this role, you will have opportunities to work with a team of engineers and scientists on a wide range of mechanical components, systems, and equipment.  This will include items such as large and small static and dynamic structures, lifting and positioning fixtures, high voltage and high current magnetic and electrostatic devices, Radio Frequency (RF) accelerator cavities and components, vacuum components, cryogenic components, and water/air cooled systems.

Join BNL at the beginning of this ground-breaking scientific and engineering project and become part of the team building this scientific discovery machine (bnl.gov/eic). 

Essential Duties and Responsibilities:

  • Develop mechanical components and systems from initial concept through final design
  • Perform engineering analysis using FEA and hand calculations for design validation
  • Prepare component Specifications and Statement of Work (SOW) for procurement
  • Oversee component procurement, fabrication, assembly, testing and installation
  • Manage engineering projects, and develop project plans including schedules, needed resources, and budgets
  • Prepare design reviews and presentations
  • Work independently and collaboratively with scientific, engineering and technical staff
  • Provide engineering advice and direction in areas of expertise 
  • May oversee and coordinate a variety of technical staff for design, fabrication, assembly, testing, and installation of equipment

(Selected candidates will be placed at the appropriate level based on the depth and breadth of relevant engineering knowledge, skills, and experience.)

Position Requirements

Required Knowledge, Skills, and Abilities:

  • Bachelor’s degree in Mechanical Engineering or a related field
  • At least seven (7) years of progressively responsible experience in the design of mechanical equipment and component systems
  • Experience with creative engineering projects, working hands-on with mechanical equipment, and collaborating with a team to develop and build unique equipment
  • Demonstrated ability with 3D Computer Aided Design modeling software
  • Ability to perform mechanical engineering design and analysis/calculation functions
  • Experience with ANSYS or equivalent thermal and stress engineering FEA software
  • Experience with generating engineering analysis reports
  • Knowledge of material properties, manufacturing/machine shop processes, welding, hardware & component choice, manufacturing, installation, and dimensioning and tolerances
  • Excellent interpersonal, written, and oral communication skills
  • Proficient with MS Office and MS Excel

Preferred Knowledge, Skills, and Abilities:

  • Advanced degree in Mechanical Engineering or a closely related field
  • Experience with high vacuum devices, electrical, electronic, and/or RF systems, optical/laser systems, and electro-magnets
  • Knowledge of with ASME/ASCE standards, building codes, NFPA and OSHA requirements
  • Project development and management skills, proficient with MS Project
  • Professional Engineer license
  • Working experience in the areas of particle accelerator technology
  • Capable of directing the work of fellow engineers, designers and technicians.

Environmental, Health & Safety Requirements:

  • Occasional climbing ladders, moderate lifting up to 30 pounds, and working in the vicinity of operating machinery
  • Required to become a qualified Radiation Worker
  • Occasionally work off-hours, nights and/or weekends to support mission critical projects

OTHER INFORMATION:

  • Some travel may be required
  • Selected candidates will be placed at the appropriate level based on the depth and breadth of relevant engineering knowledge, skills, and experience

At Brookhaven National Laboratory, we believe that a comprehensive employee benefits program is an important and meaningful part of the compensation employees receive. Our benefits program includes, but is not limited to:

  • Medical, Dental, and Vision Care Plans
  • Flexible Spending Accounts
  • Paid Time-off and Leave Programs (vacation, holidays, sick leave, paid parental leave)
  • Lab-Funded Retirement Plan
  • 401(k) Plan
  • Flexible Work Arrangements
  • Tuition Assistance, Training and Professional Development Programs
  • Employee Fitness/Wellness & Recreation:  Gym/Basketball Courts, Weight Room, Fitness Classes, Indoor Pool, Tennis Courts, Sports Clubs/Activities (e.g., Basketball, Tennis, Softball, Table Tennis)

Brookhaven Science Associates requires proof of a COVID-19 vaccination for all employees. Proof of full vaccination as recognized by the CDC and/or WHO, inclusive of the two-week waiting period, is required at the start of your employment.

Brookhaven National Laboratory (BNL) is an equal opportunity employer that values inclusion and diversity at our Lab. We are committed to ensuring that all qualified applicants receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, status as a veteran, disability or any other federal, state or local protected class.

BNL takes affirmative action in support of its policy and to advance in employment individuals who are minorities, women, protected veterans, and individuals with disabilities. We ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.

*VEVRAA Federal Contractor

Brookhaven employees are subject to restrictions related to participation in Foreign Government Talent Recruitment Programs, as defined and detailed in United States Department of Energy Order 486.1A. You will be asked to disclose any such participation at the time of hire for review by Brookhaven. The full text of the Order may be found at: https://www.directives.doe.gov/directives-documents/400-series/0486.1-BOrder-a/@@images/file

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